Thermal oil systems for heat-intensive production

With decarbonisation, heat-intensive production companies are faced with the challenge of saving fossil fuels and reducing CO₂ emissions.

Centralised heat generation and supplying decentralised points of consumption via heat transfer media is a suitable step in this direction. It reduces the energy required for heating, stabilises the temperature level and lowers maintenance costs.

The savings are particularly high if the cost-intensive thermal post-combustion is replaced by alternative processes. The temperature level of up to 800° drops significantly - and with it the energy used. Even cooling down for heat recovery costs energy.

Energy optimisation:

• We develop an energy-efficient heat concept for your application - from heating and distribution to the recovery and reuse of the heat generated.

In many production processes, energy-intensive thermal post-combustion was previously the only method of choice. Other processes are now established on the market that can save up to 60% of the energy used and thus significantly reduce CO2 emissions. Depending on the application, amortisation is already possible within 3 years. In order to generate maximum energy efficiency and cost-effectiveness from the processes, unused heat can be recovered and stored for other processes so that it can be utilised at a later date.

This minimises the residual heat released into the environment.

The precisely harmonised heat supply concept continuously supplies your production facilities with the same temperature, with the lowest possible use of fossil fuels. If fossil fuels are to be dispensed with completely, electric heaters can also be used.

Planning:

• We plan your heat supply - for maximum operational reliability, low operating costs, sustainability and low maintenance costs.

Condoheat focusses on your production requirements and plans the future structure of your system according to your economic criteria and with a sustainable perspective. Systems can be optimised, converted or completely redesigned. We will find out together which is the right way to go.

Plant construction:

• We deliver the system, install it on your premises and adjust it to your production operations. We instruct your employees

Our products:

Fired heaters:

Heat for your production process

We offer a range of systems for heating thermal oil. Most of these are used in food production. We often work in the temperature range between 120° and 400°. However, we also have the right heaters for you for other processes that require even higher temperatures.

The medium used depends on the desired temperature range. It can be thermal oil, solids such as salts or gases.

The fired systems are designed as 1-, 2- or 3-pass heaters so that several production points and temperature levels can be served at the same time.

Electric heaters

Easy to set up and maintain

As the name suggests, this is an emission-free technology, as the carrier medium is heated purely electrically. These systems are particularly suitable when the required output and operating temperature are not so high.

In addition to zero emissions, other advantages include low installation and maintenance costs.

Energy recovery

Utilising waste heat to increase energy efficiency

When heating the carrier media, secondary heat is generated that cannot be utilised directly for process heat. However, it can be used to supply heat to many additional processes.

We get the most out of the systems for your process and can install heating circuits or drinking water heating as heat recovery without additional energy input. With heat exchangers, the heat can be made available to the processes and stored.

Service:

• Right from the planning stage and with regular maintenance, we ensure that your systems can run con