Bale breakers, types AB and ABR for the opening of bales and other compressed agglomerates of textile fibers, is produced in working-width from 1000 to 4000 mm, and it is composed by: an horizontal feed table in two sections which enable an initial breaking of the layers; a vertical spiked lattice conveyor; an ope­ning-batching cylinder with adjustable pitch and a stripper.

This kind of machine can be used in various sectors of the textile industry, from the opening of greasy wool bales to blend preparation departments, from the feeding of carding-machines to the preliminary phase of staple fiber dyeing or the opening of dyeing cakes for conveyance to dryers.

The supporting structures of these machines consists of heavy steel ribbed panels. This characteri­stic enables the construction of various models, according to the individual requirements of the fiber material to be processed.

Length and inclination of the spiked belt, types of pins and laths, diameters and adjustments of ope­ning and stripping rollers are all variables which are taken into consideration and selected according to the fibers to be processed.

The spiked lattice conveyors can vary from the type which characterize our exclusive technology for bin emptiers with laths in flexible vulcanized PVC on the surface of the belt which are very strong and easy to clean to the more classical types with laths on the reverse in multi-layered wood.

The bale breakers can be used either individually or in a line of different machines to discharge the fiber material onto a single conveyor and to dose the exact percentages of the different components for the preparation of blends.

The first section of the horizontal lattice, can be so large as to create an important storage for bales to be opened.

Automatic Filtering system.

Our long experience in the field of suction of dust, waste and fabric clippings from different types of pro­cessing machines has led us to develop a new automatic filtering and cleaning system with significant advantages both from the automation and efficiency points of view. It consists of a monobloc unit op­tionally fitted in galvanized sheet iron panels containing a pre-filtering system for fiber separation and a drum filter to collect the particles. Because of the action of the unique automatic cleaning systems the efficiency of the unit is guaranteed. The clean air can either be recycled directly in the room or expelled externally. It is possible either to connect the unit with the air conditioning system or alternatively to have an independent system with preheating and/or humidification of the air. The separated dust par­ticles can either be released without air pressure via a condenser-compactor located on top of contai­ners or on bale presses. It can also be conveyed to a pneumatic bagging machine which compacts into bags “type Australia.”

• Fabric finishing departments
  suction from shearing machines, raising machines and singeing machines.
• Fiber blending departments for woollen and semi worsted spinning
  suction from condensers, storage bins, beaters, carding willows and bale openers etc.
• Rag tearing
  energy saving centralized suction from tearing machines with can also be fed direct from rag feeding and packing plants.
• O.E. Spinning
  connection with suction lines from flat cards. Suction from hopper feeder silos, conden­sers for feeding flat cards and recycling of raw materials, bea­ters. cleaners etc.
• Non-woven
  suction for dust suppression on cards, fiber preparation machi­nes, condensers etc.
• Combing mills
  suction of noils and carding wa­stes.

New special applications to other sectors with feasibility studies according to your own requirements.

The section can either be centralized, via one fan only, or subdivided into individual sections for each machine or for different lines utilizing more fans and taking into consideration the pos­sible utilization of existing plants.

Automatic Bale Plucker is used to mechanically strip fibres from pressed bales and automatical­ly drop the fibre on to the feed table of the opening machinery at the beginning of spinning li­nes. This system also provides a good first blending operation of the fibres.

Mainly composed of a metal bridge moving on rails which gi­ves vertical movement to the plucker head.

The different functions of taking, discharging and cleaning are controlled by a computerized digital panel with touch-screen. Photo electric sensor beams provide complete protection against accident in line with European legislation relating to Health & Safety.

EDGE TRIM OPENER AC 300 is suitable for opening soft wastes such as condenser bobbin waste which can be recycled either during or after carding. It is equipped with a steel pins opening cylinder that is dynamically balanced and assembled on adjustable supports with ball bearings.

Separate inverter controller motors are provided for the feed roller and main cylinder. The guards can be removed easily when access to the internal component is required for cleaning.

The machine has an auto control security system with double circuit. At the exit the fiber can be con­veyed pneumatically to the next process.

The automatic bins type SAF are ideally suited to achieve homogeneous fibre blending, at average and high production, through the perfect cutting of the material fed into the bins in horizontal layers. Various models are available depending on the type of fibers to be processed:

SAF 75 for short fibers (cotton cut).

SAF 100 for long fibers (wool cut).

SAF 100/R and 100/G for fabric clippings, fibers to be regenerated and greasy wool.

Constructed in working-widths which range from 2500 to 4000 mm, the automatic bins SAF can have a capacity of over 300 cubic meters useful material.

Main features of bins type SAF is the existence of a bottom apron covering the entire surface of the bin to support and move ahead all the fibrous mass. The front bin emptier SAF doesn’t move when working and takes vertical portions of the whole face of the fibers which are conveyed forward by the bottom apron;

All models are also available with a traversing emptier which means that it is able to move laterally in order to empty two or more bins located side by side.

The Bin Emptiers SAM and SAF have been realized with simple technical features, basing on ad­vanced technology (automatic speed variation – detectors of work intensity with devices for inter­vention) which guarantee constant and high production, long life, low operative requirements, easy maintenance and cleaning.